iPod iPod classic: re-install firmware?

trevortron

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I have a couple of Classic 30GB iPods. One seems to work OK, the other reports faulty HD. But swapping HD from good unit to the sick one still causes problems, even freezes iTunes. So, I thought re-installing the firmware might help. But iTunes (just updated the other day) reports that the iPod has the latest version already installed, and doesn't offer a re-install option.
Any ideas gratefully received.
 
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